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Manufacturing & Inspection

With stable and traceable process routes and a rigorous metrology system, we ensure each valve operates reliably under high pressure, high temperature, and corrosive conditions. Full-process quality control covers materials, machining, assembly, and testing.

100% Pressure Testing
Hydro/pneumatic testing for each unit, curve auto-recorded
Material Traceability
Closed-loop tracking of heat number, spectroscopy, and heat treatment batches
Full Inspection of Key Components
Measurement of valve seat, stem, and sealing surface
SPC Process Control
Trend monitoring and out-of-tolerance alerts
Panoramic view of workshop and inspection stations

Production Equipment

CNC and automation ensure consistency and efficiency
5-Axis Machining Center

5-Axis Machining Center

Complex flow channels and multi-face forming in a single setup reduce cumulative errors and improve contour and positional accuracy.

  • Online probe for first-piece verification
  • Controlled tool compensation and program versions
  • Unified process benchmarks
CNC Lathe

CNC Lathe

Precision machining of rotating parts such as valve bodies, covers, and stems, ensuring control over concentricity, runout, and surface roughness.

  • Tool life and compensation management
  • Inspection checkpoints and self-check records
  • Sealing surface consistency
Automated Assembly and Torque Control

Automated Assembly

Program-controlled torque and displacement monitoring, traceable consumable batches, and reduced leakage risk caused by human variability.

  • Periodic calibration of torque tools
  • Error-proofing at key stations
  • Data retention and traceability

Inspection Equipment

Gauges and instruments are calibrated and verified according to metrology cycles, with standard blocks and operation cards ensuring repeatability.
Coordinate Measuring Machine (CMM)

Coordinate Measuring Machine (CMM)

Measures complex geometries and geometric tolerances, establishing stable reference systems and probing strategies.

  • Position, concentricity, and flatness
  • Controlled measurement program versions
  • Complete result archiving
Pressure Test Bench

Pressure Test Bench

Hydrostatic and pneumatic testing for each unit, with automatic recording and retention of leakage rates and pressure-holding curves.

  • Safety shielding and remote monitoring
  • Instrument calibration by cycle
  • Automated report archiving
Material Spectrometer

Spectrometer

Verifies incoming material composition and traces heat numbers to prevent substitution risks.

  • Random re-verification mechanism
  • Grade and limit comparison
  • Data traceability and retention

Process Control (IQC → IPQC → SPC → FQC → OQC)

Prevention-oriented, process-controlled, closed-loop for anomalies, and document-controlled
IQC

Incoming Quality Control

Acceptance of materials and outsourced parts: verification of composition, dimensions, surface condition, certificates, and labeling.

IPQC

In-Process Quality Control

First-piece, patrol, and final inspections; step-by-step verification of key dimensions and error-proofing points.

SPC

Statistical Process Control

Sampling of key dimensions and trend monitoring; out-of-tolerance alerts and rapid response handling.

FQC

Final Quality Control

Verification of appearance, dimensions, and functionality; confirmation of status and parameters before testing.

OQC

Outgoing Quality Control

Verification against order and standards: nameplate, documentation, packaging, test records, and certificates of conformity.

Certification Standards

Designed, manufactured, and inspected in accordance with target market regulations and industry standards
ISO 9001 Quality Management
API 6D/607 Industry Standards
CE Compliance (Directives/Regulations)
PED Pressure Equipment
RoHS Restricted Substances
ATEX Explosion Protection Requirements